The Warri Refinery in Nigeria has shut down operations, sparking concern over the transparency and effectiveness of its costly rehabilitation, despite hundreds of millions of dollars spent by the federal government.
- Warri Refinery in Nigeria shut down after costly rehabilitation
- Refinery failed to produce petrol despite $897.6 million spent on maintenance
- Nigeria’s government-owned refineries plagued by neglect, mismanagement, and corruption
The recent shutdown of the Warri refinery barely a month after being declared operational, has sparked growing concerns over the transparency and efficiency of Nigeria’s refinery management.
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According to a document from the Nigerian Midstream and Downstream Petroleum Regulatory Authority obtained by The Punch, the refinery, which absorbed $897.6 million in maintenance costs, failed to produce Premium Motor Spirit (petrol) and was shut down just a month after former NNPC Group CEO Mele Kyari declared it operational.
Industry operators and experts have expressed disappointment over the situation. Further findings revealed that the Port Harcourt Refining Company, which resumed operations in November 2024, is operating at less than 40% of its capacity.
Despite substantial investments and rehabilitation initiatives, these refineries continue to face operational challenges that hinder their full functionality.
The refinery, commissioned in 1978, was designed to supply markets in Nigeria’s southern and southwestern regions. Its petrochemical plant has a capacity of 13,000 metric tons of polypropylene and 18,000 metric tons of carbon black annually.
Despite receiving $897.6 million in maintenance funding, the refinery ceased operations on January 25, 2025, due to safety issues in its Crude Distillation Unit Main Heater—raising fresh doubts about oversight and performance under the Nigerian National Petroleum Company Limited (NNPCL).
Revamp efforts hit wall
Nigeria’s government-owned refineries have long been plagued by neglect, mismanagement, and corruption—persistent symptoms of the country’s troubled oil sector.
Despite renewed efforts to rehabilitate the Port Harcourt, Warri, and Kaduna refineries in a bid to reduce dependence on imported petroleum products and boost domestic refining capacity, progress remains slow and uneven.
Hopes were briefly rekindled when private sector investments, particularly the Dangote Refinery, emerged as potential game changers for Africa’s top oil producer, which has relied on imported fuel for decades.
Despite initial optimism, recent developments cast doubt on the government’s seriousness in revamping its moribund refineries.
According to the NMDPRA document obtained by The Punch, the Warri Refining and Petrochemical Company was shut down on January 25, 2025, due to safety concerns with its Crude Distillation Unit (CDU) Main Heater—barely a month after being declared operational.
Meanwhile, the Port Harcourt Refinery, which resumed operations in November 2024, is operating at just 37.87 percent of its installed capacity, far below the 70 percent claimed by NNPC spokesperson Femi Soneye.
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The refinery, with a nameplate capacity of 60,000 barrels per day, produced an average of 82.55 million litres of refined products monthly between November 2024 and April 2025—about 135.45 million litres short of its optimal output of 218 million litres.
These figures sharply contradict NNPC’s projections at the plant’s recommissioning, where the firm claimed the facility would deliver daily outputs of 1.4 million litres of Straight-Run Gasoline for blending into Premium Motor Spirit (PMS), 900,000 litres of kerosene, 1.5 million litres of diesel, and significant quantities of LPG and jet fuel.
The $1.5 billion rehabilitation, funded through loans backed by international financial institutions, was intended to restore the refinery to full capacity after years of dormancy and at least seven missed restart deadlines. The latest data, however, suggests the much-anticipated turnaround may remain elusive.
